control system

Advanced control system for efficient management and control of coating lines. The ESCO PLC provides centralized control of all processes, safety measures and intuitive operation via a main touch panel.

Features:

• Complete line control system allowing management and control of all processes
• Line control via main touch panel for easy operation and overview
• Autostart - automatic start-up of the line according to set time and date
• Integration of all line technologies in one place for efficient control
• Communication with all peripherals on the line
• Security management of the coating line (PROFISAFE)
• Generation of graphs from analogue sensors - e.g. monitoring of temperature, pressure or flow rate
• History of fault conditions
• Distribution of user rights – roles for administrator, technologist and operator
• Control of pre-treatment, draining and overflow of baths as well as all motorized elements of the line

Integration platform for data management and coating line control. ESCO Link enables seamless database connectivity with the production line, ensuring efficient order upload and real-time monitoring of production processes.

Features:

• Database integration (MySQL) for uploading orders and product information to the virtual conveyor,
  which controls the downstream process of the line
• Database feedback - storing information on failure conditions, production times,
  number of units produced or loaded
• Loading panels enable upload of products to a virtual conveyor for efficient material flow management
• Integration with your ERP system such as ABRA, K2, KARAT or Vision
• Periodic saving of sensor data from the line (Dataline)
• Production history creation (TravHistory)

An intelligent system for integration and control of robotic workstations in coating lines. ESCO Robotic enables efficient and safe robot operation, process automation, and offers the flexibility to create custom programs using advanced tools.

Features:

• Integration of robots into the coating line to optimize production processes
• Sending parameters and programs directly to the robots based on ESCO Link information for each individual part
• Ensuring safety in the robotic coating environment
• Tracking individual products in the queue
• Automated colour changeover for greater efficiency and minimised downtime
• Enabling operators to create their own programs using Robot Studio (for ABB robots) with virtual reality (VR) capability

Professional air handling technology for efficient control and regulation of air flows in coating lines. ESCO Air is designed to guarantee stable and optimal conditions through advanced control processes.

Features:

• Advanced air handling technology for optimizing industrial spaces
• PID control of air flows to booths and other areas of the production line
• PID control of temperature and humidity in the coating booth to ensure consistent quality
• Graphical visualization on touch panel for easy control of parameters
• System is divided into several independent parts, which allows separate control for different areas
  (main area, drying oven, firing oven, cleanroom, etc.)

Advanced technology for automated waste water treatment aimed at improving the quality and recycling of water in production processes. ESCO Aqua provides an environmentally friendly solution for efficient use of water resources.

Features:

• Waste water treatment technology for industrial applications
• Automated filtration and decontamination of waste water
• Water recycling to reduce consumption of natural resources and optimize operating costs
• Water quality monitoring